Enhancing Purity with Advanced Magnetic Separator Rod Technology
Product Description
A magnetic separator rod, often referred to as a magnetic rod or magnetic bar, is a device used to separate magnetic particles from a mixture. It is commonly employed in industries such as mining, food processing, pharmaceuticals, and recycling, where the removal of ferrous or magnetically susceptible materials from a bulk product stream is necessary.
Here's how a magnetic separator rod typically works:
1. Construction: The magnetic separator rod is usually a cylindrical rod or bar made of magnetic material, such as neodymium iron boron (NdFeB) or ceramic magnets. The choice of material depends on the specific application and the strength of the magnetic field required.
2. Installation: The rod is placed within the product flow, often in a hopper, chute, or pipeline, where the material to be separated passes over or around the magnetic rod.
3. Magnetic Field: When the mixture containing magnetic particles flows through or near the magnetic rod, the magnetic field generated by the rod attracts and captures the ferrous or magnetic contaminants.
4. Cleaning: Periodically, the magnetic rod needs to be cleaned to remove the captured particles. This can be done manually by removing the rod and wiping or scraping off the collected material, or some systems have automatic cleaning mechanisms.
Magnetic separator rods are versatile and come in various designs to suit different applications. They can be used in liquid or dry processing systems, depending on the nature of the materials being separated. Additionally, multiple rods can be used in an array to increase the efficiency of magnetic separation.
These devices are valuable for improving product purity, protecting equipment from damage caused by metal contaminants, and ensuring the quality of the final product in various industrial processes.
Our magnetic rods use TIG welding at the ends (seamless) and then polishing to ensure the good tightness & leakage that is used in liquid environment well.
Features of magnetic rod:
-Standard magnetic bar is a cylinder with the diameter of D25mm (1 inch).
-The magnetic bars normally made of seamless SUS304 tubes or 316L tubes and were fine polished that the roughness can meet Ra0.6.
-Different installation End Plugs can be chosen---Threaded studs, Tapped holes, Plain ends.
-The maximum magnetic induction intensity can reach 14000 Gs for the magnetic bar with the diameter of 25mm.
-The standard working temperature can reach 80ºC and the maximum working temperature can reach 350ºC if need.
Multimagnets supplies strong magnetic bars also called magnetic rod & magnetic tube in various sizes, materials (SS304/316/316L) and custom length, like D12mm, D19mm, D25mm, D32mm etc. Even square shape is available to offer and there are Taped holes, threaded studs or plain ends based on your requirements.
After 4 times of polishing processes, the roughness can meet Ra0.6, widely used in food and pharmaceuticals industry.
After appearance and surface gauss inspection, magnetic bar is packed as following ways to protect it from damage during delivery.
The relationship between the diameter and max. Gauss value is as below:
| |
6000Gs |
7000Gs |
8000Gs |
10000Gs |
11000Gs |
12000Gs |
13000Gs |
14000Gs |
| Φ12 |
√ |
√ |
√ |
|
|
|
|
|
| Φ16 |
√ |
√ |
√ |
√ |
|
|
|
|
| Φ20 |
√ |
√ |
√ |
√ |
√ |
|
|
|
| Φ25 |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
| Φ28 |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
|
| Φ32 |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
|
| Φ38 |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
|
| Φ50 |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
| Φ63 |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
| Φ100 |
√ |
√ |
√ |
√ |
√ |
√ |
√ |
|
Below is the application of magnetic rod / magnetic filter bar for your reference:
Gauss testing of magnetic filter bar:
D19/D25/D32 is our standard sizes of magnetic rod, other sizes or some different requirement, please contact us.
Shipment: Magnetic bar can be shipped by Air, Express, Truck and by sea. But it must be shielded if by air or Express.
How to promise the quality: Quality is our culture ! To ensure our quality, all magnets are produced with 100% new standard material rather than recycled or bad materials. Besides our professional QC department will inspect the magnet for each stage, including magnet grade, coating, dimension, tolerance and pulling force for pot magnet, magnetic hook, fishing magnet or other magnetic assemblies like magnetic filed for magnetic rod. So that our magnet rod pass rate is as high as 99.5%.
Sample: Sample of magnetic rod is available to provide within 3 days if we have it in stock. Otherwise, it takes 7 days to produce.
MOQ of magnetic separation rod: there is no special MOQ for you, small order is available to accept.
Custom service: Custom service is our advantage. Multimagnets has a professional technical team to support our customers. We can provide roughness professional CAD drawing, strength simulation of magnetic filter bar or magnetic rod, even that Multimagnets can assist you to design a new magnet. For some Amazon customer, Multimagnets always provide free labeling and professional photos taking.
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